Buoyant hose and method for making same

ABSTRACT

The invention relates to a buoyant flexible hose and method for making same wherein buoyancy is imparted to the hose by an annular sleeve which surrounds said hose and is constituted by an inner layer consisting of a series of axially successive preformed annular bodies of cellular high polymer which are surrounded by an outer layer of a wear resistant polymeric material with the interposition of an intermediate layer of a reinforcing fabric between said inner and outer layers. The outer layer is formed in situ and together with the intermediate layer constitutes a unitary body structure, which is continuous and uninterrupted in the entire extent along said axially successive annular bodies.

United States Patent [191 Ghersa et al. 1 Nov. 20, 1973 [5 BUOYANT HOSE AND METHOD FOR 3,548,884 12/1970 Ambrose.... 138/178 X MAKING SAME 3,650,299 3/1972 Seiler et a1 138/149 Inventors: Piero Ghersa; Flavio Torghele;

Cesare Laberinti,all of Milan, Italy Primary Examiner-Herbert F. Ross Attorney-Stevens, Davis, Miller & Mosher [57] ABSTRACT The invention relates to a buoyant flexible hose and method for making same wherein buoyancy is imparted to the hose by an annular sleeve which surrounds said hose and is constituted by an inner layer consisting of a series of axially successive preformed annular bodies of cellular high polymer which are surrounded by an outer layer of a wear resistant polymeric material with the interposition of an intermediate layer of a reinforcing fabric between said inner and outer layers. The outer layer is formed in situ and together with the intermediate layer constitutes a unitary body structure, which is continuous and uninterrupted in the entire extent along said axially successive annular bodies. 7 7' a I 1 V V 5 Claims, 1 Drawing figure Patented Nov. 20, 1973 PIERO GHERSA FLAVIO TORGHELE CESARE LABERINTI INVENTORS BUOYANT HOSE AND METHOD FOR MAKING SAME The present invention relates to an improvement to the invention disclosed in Italian Pat. Application Ser. No. 24 885A/70 filed in Italy on May 20, 1970, now Italian Pat. No. 896,634 and filed in the U.S. on May 19, 1971 as U.S. Ser. No. 144,832, and more precisely it relates to a buoyant sleeve of a cellular high polymer and to the process for making same, said sleeve being used for forming a floating hose or pipeline.

The prior patent application describes and illustrates a buoyant sleeve consisting of a cellular high polymer with nonintercommunicating cells, for instance polyvinyl chloride, which can be applied to flexible hoses to render them buoyant in water, and is characterized in that at least a part of the surface of the cellular high polymer is covered with a relatively thick protective covering of compact, or microcellular polyurethane, formed in situ, whose average thickness is preferably between 1 and mm, said covering being intimately adhered to said surface and joined to it by anchorage of the polyurethane to the cellular structure of said surface. A reinforcing sheer fabric may be disposed within the thickness of the polyurethane covering or between the latter and the body of high polymer.

The process described in said prior patent application is characterized in that the polyurethane material constituting the covering is produced, without application of external heat, directly on the shaped body of cellular high polymer having nonintercommunicating cells, whose outer skin has been removed from at least a part of its surface.

It is desirable to improve the wear resistant part of the sleeve, namely the polyurethane covering and the reinforcing fabric, and it has been found that this can be realized if the final operations for the sleeve manufacture are carried out after said sleeve has been assembled on the flexible hose.

According to the invention, each flexible hose section of the floating pipeline comprises a said sleeve which consists of a group of prefabricated annular bodies of a cellular high polymer, the bodies in each group being joined respective to each other in axial succession and also to the hose surface by means of layers of adhesive agent. Both the reinforcing sheer fabric and the polyurethane covering are in the form of axially uninterrupted, continuous layers covering the entire axial extent of each group of bodies.

The reinforcing fabric is a helically wound tape, preferably wrapped in opposite directions to form two superposed layers.

The process according to the present invention is characterized in that a plurality of prefabricated annular bodies of a cellular high polymer deprived of their surface skin are mounted axially adjoining each other on a flexible hose, with an adhesive agent on the adjacent radial end surfaces which are to abut each other and also on the inner annular surfaces which are to come into contact with the outer circumferential surfaces of said hose. A continuous reinforcing sheer fabric is then applied on the outer circumferential surfaces of the whole succession of joined bodies and a liquid mixture of reaction substances intended to form the continuous polyurethane covering for the whole succession is applied in a continuous manner and at room temperature over said fabric and the reaction is allowed to take place up to the complete formation of the polyurethane.

The same substances as those disclosed in the prior patent application can be used as the reaction mixture.

The use of a reinforcing sheer fabric in the form of a tape helically wound about the hose is particularly advantageous.

At least two helical layers of said reinforcing tape are preferably wound in opposite directions to each other.

If desired, the application of the reinforcing fabric or, in particular, of the reinforcing helical tape, can occur after a first partial coating of the liquid polyurethane forming reaction substances and the formation of a fraction of the final thickness of the polyurethane covering. The remainder of the thickness of said covering is completed subsequently.

The sole FIGURE of the attached drawing illustrates a sleeve according to the invention, partially in longitudinal section and partially broken away to disclose internal details.

The sleeve 1 of this invention is mounted on a conventional rubber flexible hose section 2 which includes metal connector fittings 3. The sleeve is constituted by an axial succession of bodies 4 of a cellular high polymer with non-intercommunicating cells, for instance polyvinyl chloride. By way of example, the figure represents a sleeve constituted by three such bodies 4.

The bodies are joined together along their abutting end radial faces by means of a layer 5 of adhesive agent, and are also joined to the outer circumferential surfaces of the hose 2 by means of a layer 6 of adhesive agent.

On their free outer circumferential surfaces, the three joined bodies 4 of cellular high polymer have a polyurethane covering 7 which extends continuously without interruption over the whole succession of said bodies 4. A pair of layers of reinforcing sheer fabric 8 is arranged between the covering 7 and the succession of the joined bodies 4.

More precisely, each of said layers comprises a helical winding of a tape 9 which extends along the entire axial extent of the bodies 4, the helices of the two layers having opposite directions. In the figure can be seen the external tape 9 of the reinforcing layer 8.

The bodies 4 of a cellular high polymer are deprived of their outer skin in order to facilitate the bonding of those surfaces treated with the adhesive agent and in order to make possible the anchorages of the polyurethane covering to the outer surfaces of the bodies 4.

In the figure, the bodies 4 of high polymer have a cylindrical shape.

If desired, a frusto-conical shape can be adopted at least for the terminal annular bodies, in order to suit the analogous shape of the oil hoses adjacent at their fittings and also to provide added buoyancy for the weight of the fittings.

The floating sleeve according to the invention offers improved characteristics of mechanical resistance by virtue of the continuity both of the polyurethane covering and of the reinforcing fabric along the entire extent of the prefabricated bodies 4.

Such continuity of the reinforcing fabric and of the polyurethane covering confers advantageous characteristics of a greater simplicity to the process for sleeve manufacture.

As the invention has been described and represented only by way of non-limiting example, it is understood that its applicability includes any other modification to its whole and to its details, which is derived from the basic criteria on which the invention is grounded.

What is claimed is:

l. A floating sleeve for flexible hose connected to form a floating oil conveying line comprising an inner layer of a cellular high polymer material having nonintercommunicating cells and an outer layer of polyurethane material formed in situ of a thickness of from 1 to mm surrounding said inner layer, an intermediate layer of high resistance reinforcing sheer fabric embedded within said sleeve, said inner layer being constituted by a plurality of axially successive annular bodies joined together along abutting radial end surfaces thereof and also joined to said hose member along mutually contacting circumferential surfaces by an adhesive agent, said outer and intermediate layers constituting unitary, continuous, uninterrupted annular layers along their entire axial extent which surrounds said axially successive annular bodies.

2. The hose of claim 1, said intermediate layer com prising a tape helically wound about said inner layer.

3. The hose of claim 2, said intermediate layer comprising two radially superposed layers of said tape, each wound in an opposite direction.

4. The hose of claim 1, said intermediate layer being sandwiched between the outer circumferential surface of said bodies and the inner circumferential surface of said outer layer.

5. The hose of claim 1, said intermediate layer being embedded within said outer layer adjacent to the inner circumferential surface thereof. 

2. The hose of claim 1, said intermediate layer comprising a tape helically wound about said inner layer.
 3. The hose of claim 2, said intermediate layer comprising two radially superposed layers of said tape, each wound in an opposite direction.
 4. The hose of claim 1, said intermediate layer being sandwiched between the outer circumferential surface of said bodies and the inner circumferential surface of said outer layer.
 5. The hose of claim 1, said intermediate layer being embedded within said outer layer adjacent to the inner circumferential surface thereof. 